We ended up wasting several man hours and a lot of sweat getting it back into place. I quickly realized this project would take a more concentrated effort. The side boxes were provided by SteelMaster as part of the basic building kit. Eventually we will add wood framing like this to the underside of the whole metal shell, as support for a plywood ceiling. Endwall Insulation Procedure Use the same procedure as with arch roof/wall insulation when installing end-wall insulation. I have used it to weld steel arches, store materials, and most importantly, to form my large concrete ribs. During last summers stay at the farm, we tripled the size of our garden, adding 50 blueberry and raspberry bushes, 13 beds for beans, pumpkins and asparagus, a two-bin composter, and a few fruit and nut trees. You cant see the archives? Information on pool zoning, natural filtration, and algae control. It lists the months and when you click on one, it shows you all the posts for that month. The Seattle based Pacific Hut Inc. had an initial one million dollar contact with the U.S. Army to deliver 1,000 units. Or are you just tired of the same old same old and want something unique and beautiful? Hi Donna, your new home sounds awesome! ft. With the end wall up, we started the wood framing. I plan on putting 1/2 OSB on the outside then cover it with Hardy Lap Siding or just Hardy Board 48 sheets. The source of our 40-foot-by-40-foot building was SteelMaster, a company founded in 1982. Your mileage may vary; do your own due diligence and hire a local expert familiar with your local conditions and building codes when in doubt. If my above assumptions are correct then the best suggestion I have is to just frame joists that span from the end wall on one end, to the storage area wall on the other end. The most common way to finish a Quonset hut house's interior is to attach some wood framing (usually 24s) to the metal so that you can install spray foam insulation, and then use the 24s to attach drywall, plywood, or whatever else you want for your interior ceiling/wall finish. Learn how your comment data is processed. Weve also added a food room to the house for the freezer and for storing canned food and other items that may be damaged by freezing. Get DIY high chair plans that are easy to make with simple tools at home. Quonset huts are easy-to-spot, rainbow-shaped living structures that are traditionally fabricated of sturdy metal. This is the only room well need to heat during the winter while were away. This won't delete the articles you've saved, just the list. Recent Quonset Hut Pricing. Another evening, the sky was steadily transforming gradation from pink to orange, with the buildings reflecting the color back in response. Use the same procedure to apply the second layer, using the self-seal tab to overlap the insulation layer's edge below. The local approach to wastewater handling is a sand mound. Would be glad to hear more about the window boxes. Get FREE metal Quonset building quotes from several metal building suppliersand compare them! Uses included housing at Universities, hay barns for farmers, smaller models for milking sheds and storage, repair shops, and other small businesses, as well as use as temporary churches and Sunday school space. Later that afternoon we were rewarded with a rainbow. Most folks have deep wells or springs. The components of the building were delivered on three pallets. Jason. To improve the look, I sprayed a diluted drywall compound onto all visible joist surfaces, and finished by spraying white paint over the joint compound. End wall utilized a combination of traditional stick framing with autoclaved aerated concrete with a stucco finish. The entire south-end addition included the interior load-bearing wall, the stairs, the second floor, the electrical wiring, the plumbing, kitchen cabinet and countertop installations, exterior decks, and lots of other interior and exterior work. For Less Than K, We Built a Quonset Hut Home. Here you can see the gap more easily, where the closed cell spray foam will fill in and engage the wood while leaving a continuous layer of insulation against the metal. You may also want to apply tape over the cut tip of the pin to avoid someone getting cut. Step 1 Add the illusion of more room and reflect light emanating from windows and glass doors by choosing white or another light color as your paint choice and then use it throughout the interior of your Quonset hut so it optically expands the space. Traditional decorating techniques rarely work with a uniquely shaped building like a Quonset hut, so always follow the building's lines to achieve interior harmony. Would you Happen to know the length of the threaded rod for framing using 24 or do I have to buy longer and cut down? Below are some of the cool Quonset Hut Homes Ideas and plans. If you built another one exactly like this, and flipped it over on top of this one so the single layer areas overlapped, you would have one full arch, two layers thick. We found everything pretty much as we had left it. Our building, an S Model, was manufactured out of 22-gauge Galvalume steel. This project is a work-in-progress and everything depicted in this photo essay of a not-yet-complete structure may not meet code. Im honestly not sure which video that was but heres a link to a blog post that explains a similar concept, probably better. Working on wood framing was a fun break from the seemingly endless Quonset bolts! With over 6,000 members and counting, the Facebook group has grown into an amazing resource all of its own! Its fully insulated and includes a small, electric baseboard heater. There's also the fact that you'd still need to deal with one or more of the ends that are often open or have a garage door type thing and that this place would have no windows on the long sides unless you cut them yourself, possibly compromising the structure and substantially complicating the detailing. https://www.clevermoderns.com/quonset-loft-house-end-wall-attachment/. The most common way to finish the interior of a Quonset hut house is to bolt some wood framing (usually 24's) to the metal , so that you can have some spray foam insulation put in, and then use the 24's to attach drywall or plywood or whatever you want for your interior ceiling/wall finish. Thank you. by Earl | Aug 15, 2017 | Building the Quompound, Headquarters Hut, Workshop Hut | 19 comments. So for now you can get to the FB group at https://www.clevermoderns.com/group (that will redirect to the group). The windows were fabricated too wide to fit the openings in the arches. The structure had to be able to be set up quickly by untrained personnel and had to serve a variety of purposes. I will probably write a longer post on just this topic, so if youre interested in more detail on the window boxes, you might leave an encouraging remark for me in the comments asking me to elaborate. Now I need an architect to design construction drawings. Bedroom loft or mezzanine would overlook the living or Great room end. bczygan from the www.garagejournal.com. For us, the future is now. In late summer, its common in the afternoon and evening for monsoon rains to blow up from Mexico and cause intermittent downpours. Avoid over-decorating your Quonset hut's interior or you might add too many stimulating elements to your nest to allow you to relax at the end of the day. Do you have any pics or vids or know where I might find some? See below. https://www.clevermoderns.com/quonset-loft-house-end-wall-attachment/, Announcing The Quorum The Quonset Forum. How did you boot off your wet vents ( roof vents ) do they make a special boot or did you have to modify a lead boot ? Why Choose Pre-Fabricated Steel Buildings, Pre-Fabricated Steel Building Planning Guide, 5 Questions You Must Ask Before Building a Steel Home, 5 Critical Questions Before Ordering a Steel Garage Kit, 3 Reasons Why Agricultural Steel Buildings Are Virtually Maintenance Free, Uses for Prefabricated Steel Arch Buildings. After we modified the opening, the box fit great! We also used a 10 24 as a temporary prop underneath (visible at lower left). The ribs were taking me a long time to make and closing off the building would save me a lot of hassle, so that seemed like a good idea. A Medium to large-scale Quonset house may cost somewhere between $5,000 to $35,000. Even then, erecting the shell took a three-man crew two weeks to complete. By paying with a credit card, you save an additional $5 and get 6 issues of MOTHER EARTH NEWS for only $17.95 (USA only). Nathaniel's description of how to finish the interior illiterates the fundamental problem with trying to insulate quonset huts: their chief appeal is their shape and materials. THANKYA EARL! I only share affiliate links for things that: a) we have actually used (or comparable items if the original item is no longer available), b) that I would use again, and c) that I think would benefit your build. Then do that whole thing all over again and you end up with one big arch, four layers thick. Wanting to get a jump on spring planting, we recently installed a movable greenhouse/cold frame. Hello Earl Immediately after the war, many were being used as temporary spaces on college campuses, and a variety of federal agencies such as the Bureau of Reclamation, used the Quonset hut to meet postwar building demands. This was tedious and time consuming, but in the end it wasnt all that difficult to do. This post contains affiliate links, meaning I get a commission (at no additional cost to you) if you decide to make a purchase through my links. Learn more and request to join the Facebook group here. Looking to build an inexpensive but beautiful home debt-free? When it came time to stand the tall metal panels in place, we were more than a little disappointed to realize that SteelMaster cut nearly every one of our end wall panels too long. without any detectable deflection. The base plate is the weakest link in the whole assembly as far as potential for leaking. Follow us on Instagram and Facebook. After reviewing the information on the website that I can, I am sure the archives would have valuable information for someone building a cabin using a Quonset. Compared to chickens, guinea fowl are low-cost, low-maintenance, and do a standout job as chemical-free pest control. What does it take to live in a tiny home? We built four of these sections like the photo above, gluing and screwing all the pieces together with generous amounts of heavy-duty Liquid Nails. The rest is framed and has 8 ceilings with a storage area above. Paste a nature mural on the wall, beginning at the rail line and attaching the mural panels up toward the ceiling. You could even put a deck on each side. These advantages include: Unrestricted Interior Space - Quonset huts do not require any internal structural support poles. We had to set up a cutting station with my angle grinder and cut about an inch off each one before putting it up. Required fields are marked *. Reportedly a team of ten could build a typical twenty-foot Quonset hut in one day. Because these new steel arch sections were were bolted to the rest of the Quonset hut, which was already bolted and concreted to the slab, and because they were very heavy, I wasnt too worried about the new section blowing away. Vents Slipcover your Quonset hut's interior if the idea of fabric walls intrigues you and you love the colors, patterns and textures found on today's textiles. Steel doors were custom-built in-house. Telephone (360) 586-3065 Row of ceiling fans at the apex. What would you say is the minimum total length in feet, of threaded rod one would need?? Pros and Cons of Eating Duck Eggs vs Chicken Eggs. (R11-R17), which would be a sufficient R-ratio for dew point control at the metal surface from interior moisture drives without interior vapor retarders other than latex paint (unless you're in central AK or something), and would protect the exterior from direct rain-wetting. More than 3,000 nuts and bolts were required. ThankYa, Here again we had trouble with the factory parts provided by SteelMaster. They are 5/16 threaded rods but the length varies by what you are doing with them. ft. With the same amount of living space, how much buck can you spare? We too, are building a quonset hut home. Since all the manufacturers dimensions vary a little bit etc there isnt really any one size that is the right size. of floor space (a good part of it was unusable due to the slopping sides) was too small to serve as a family home, or commercial application. This might actually be one of those circumstances where a couple of solar tubes could be useful for daylighting if the ends don't gather enough light. The ribs weigh 5000 lbs each, so I couldnt roll them out across the gravel or dirt. The large windows provide passive solar warmth in the interior space and heat the concrete slab. All contents copyright Clever Moderns, LLC 2015-2023. I would leave it an open floor plan for flexibility with a small fixed utility core at one low side for heat, water, electric, gas, etc., and bundle my bath, utility and kitchen there. I hate to sound like Im promoting Facebook here, I am soon going to create my own private community here as part of my website and not rely on FB any more for my online community. I have some ideas but I would still like to see how others did theirs for additional ideas. My end walls are going to be made of 26 boards on the lower eight feet and then 2x4s on the upper half. If I could get one fairly cheap, in the 100-foot long range, thatd be perfect for me. Others created hut designs in response to special needs, such as the wooden Pacific Hut (built in Seattle), and the Emkay Hut (built in Boise), which were created to save metal resources. Good luck. Your email address will not be published. Hey Kevin, I cant really estimate numbers for you on this stuff but you gave me a great idea for a YouTube video on how to do this kind of estimating. They are timid but super charming, and they are starting to seem less afraid of the construction than they were at first. DIY Home Biodiesel Production: Make Your Own Fuel. Build a conventional core with (Downstairs) dining in the center, utility and bath on the left and kitchen on the right. The rib forms needed to be built on a large flat surface, out of the weather. Bill and Lynne live in an arched steel home. . PO Box 48343 Butwe wouldalso need to use a crane to move them to where they needed to go. Some, like the Butler and Cowin Companies, developed Quonset-type structures to sell to the Army or anyone else who wanted to buy them. Steel Home Are you considering building a steel home? Or want to see some latest Quonset hut interior designs and ideas? My house design is an experiment with a variety of different arch forms. My parents came down to visit and to pick up their camper. I am looking for ideas about building my end walls. It was great to have a real roof over our tent in time for monsoon season! A Quonset House might be the answer for you. Department of Archaeology & Historic Preservation After that, you could build framed walls inside the quonset hut, perhaps with a cathedral ceiling, drywall it, and then fill the cavity between the drywall and the spray-foamed metal exterior with cellulose. We explore all options before spending.